Factory Dimension Data · mm & inches

Gift Box Size Guide: Standard Dimensions by Product

Every size on this page comes from live production dielines, not theory. Interior dimensions in millimetres and inches for 17 product categories, the clearance rules our structural engineers apply, and how greyboard weight scales with box size.

17
Product Categories
3-5 mm
Product Clearance
2-3 mm
Rigid Wall Thickness
$0
Custom Size Upcharge
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Standard Gift Box Sizes: Small, Medium & Large

The three standard gift box sizes are Small (6 x 4 x 2 in / 152 x 102 x 51 mm), Medium (8 x 6 x 4 in / 203 x 152 x 102 mm) and Large (10 x 8 x 6 in / 254 x 203 x 152 mm). The most common all-purpose size is 8 x 8 x 3 in (200 x 200 x 80 mm) - the workhorse box factories use as the standard pricing reference because it fits gift sets, candles and cosmetics bundles.

SizeInches (L x W x H)MillimetresBest for
Small6 x 4 x 2 in152 x 102 x 51 mmJewelry, small accessories, keepsakes
Medium8 x 6 x 4 in203 x 152 x 102 mmCandles, cosmetics, small gift sets
Large10 x 8 x 6 in254 x 203 x 152 mmApparel, bundled gifts, presentation items
All-purpose (workhorse)8 x 8 x 3 in200 x 200 x 80 mmMixed gift sets, retail & PR packaging

These are the generic retail standards. For exact product-specific dimensions (ring, watch, perfume, wine, apparel and 12 more), see the master chart below - every size is adjustable to your product at no upcharge.

Interior Dimensions, Explained

Gift box sizes are always quoted as interior length x width x height in millimetres. A rigid box wall is 2-3 mm of greyboard plus the wrap, so exterior size runs about 5-7 mm larger per axis than interior; telescoping lids on two-piece boxes add another 4-6 mm.

To size a box: take your product dimensions, add 3-5 mm clearance per side (10 mm minimum cavity wall if using a foam insert), and round to a clean dieline. Custom dimensions carry no upcharge - price scales with surface area, not with how non-standard the size is.

Bigger boxes need heavier board: we spec 1200 gsm (~2.0 mm) under 150 mm, 1500 gsm (~2.5 mm) up to 250 mm, and 1800 gsm (~3.0 mm) beyond that or for contents over 1 kg. Full material details in the materials guide; per-size pricing in the cost guide.

jewelry presentation gift box with velvet insert - standard sizing example LuxoPack

Standard Gift Box Sizes by Product (Interior, L x W x H)

Proven starting points from production dielines - all fully adjustable at no extra cost:

ProductInterior (mm)Interior (inches)Notes
Ring box50 x 50 x 40 mm2.0 x 2.0 x 1.6 inJewelry boxes - 1200 gsm board
Earring / pendant box90 x 90 x 35 mm3.5 x 3.5 x 1.4 inFits standard velvet insert trays
Necklace box180 x 180 x 40 mm7.1 x 7.1 x 1.6 inFlat format keeps chains untangled
Bracelet / bangle box100 x 100 x 70 mm3.9 x 3.9 x 2.8 inAlso fits drawer-style constructions
Watch box110 x 110 x 80 mm4.3 x 4.3 x 3.1 inWatch boxes with pillow insert
Perfume box (100 ml)110 x 90 x 160 mm4.3 x 3.5 x 6.3 inVertical format; see perfume packaging
Candle box (8-10 oz jar)100 x 100 x 120 mm3.9 x 3.9 x 4.7 inCandle gift boxes
Three-wick candle box130 x 130 x 110 mm5.1 x 5.1 x 4.3 inUse 1500 gsm board - jars are heavy
Skincare / cosmetics set200 x 150 x 80 mm7.9 x 5.9 x 3.1 inCosmetic packaging with foam cavities
Chocolate box (12 pc)180 x 180 x 35 mm7.1 x 7.1 x 1.4 inChocolate packaging with dividers
T-shirt box300 x 220 x 60 mm11.8 x 8.7 x 2.4 inApparel boxes, folded garment
Hoodie / knitwear box350 x 250 x 100 mm13.8 x 9.8 x 3.9 inConsider foldable magnetic to save freight
Wine box (single bottle)350 x 95 x 95 mm13.8 x 3.7 x 3.7 inWine & spirits - 1800 gsm board
Influencer PR box250 x 200 x 100 mm9.8 x 7.9 x 3.9 inPR boxes with modular inserts
Corporate hamper box330 x 250 x 110 mm13.0 x 9.8 x 4.3 inCorporate gift sets - 1800 gsm board
Phone case box180 x 105 x 25 mm7.1 x 4.1 x 1.0 inPhone case packaging with hang tab option
Paper gift bag (medium)250 x 90 x 330 mm9.8 x 3.5 x 13.0 inW x gusset x H - luxury paper bags

*Sizes assume a die-cut or foam insert. For loose-fill or tissue presentation, add 10-15 mm to height.

Greyboard Thickness by Box Size

Longest Box DimensionGreyboard SpecThicknessWhy
Up to 150 mm1200 gsm~2.0 mmSmall spans stay rigid on lighter board - keeps jewelry box cost down
150-250 mm1500 gsm~2.5 mmPrevents lid flex on mid-size panels
Over 250 mm or >1 kg contents1800 gsm~3.0 mmWine bottles, hampers and apparel spans need the extra stiffness

Board weight is one of the six pricing levers - stepping from 1200 to 1800 gsm adds roughly 10-15% to unit cost (see the cost guide).

Size Drives Shipping More Than You Think

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Dimensional weight

Couriers bill whichever is greater: actual or volumetric weight. An oversize rigid box can cost more to ship than to manufacture.

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Foldable formats

Foldable magnetic boxes ship flat and cut inbound freight volume by up to 60% - the difference is one vs three containers at scale.

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Right-sizing

Every 10 mm you shave off each axis compounds across board cost, dimensional weight and warehouse space. Size to product + clearance, not to "safe".

Gift Box Sizing FAQ

What is the most common custom gift box size?
200 x 200 x 80 mm (about 8 x 8 x 3 inches) is the workhorse size - it fits gift sets, candles, cosmetics bundles and most PR mailings, which is why factories use it as the standard pricing reference.
Are gift box dimensions interior or exterior?
Factory dimensions are always interior (usable space), quoted as length x width x height in millimetres. Exterior size adds roughly 5-7 mm per axis for a rigid box: two walls of 2-3 mm greyboard plus the wrap. Telescoping lids on two-piece boxes add another 4-6 mm.
How much clearance should I allow around my product?
3-5 mm per side for a product sitting in a die-cut insert. If you use a foam or molded pulp insert, keep at least 10 mm of cavity wall around each recess so the insert does not crack or bow.
What size gift box do I need for an 8 oz candle jar?
100 x 100 x 120 mm interior handles a standard 8-10 oz jar with insert clearance. Three-wick candles need around 130 x 130 x 110 mm. Both sizes run comfortably on 1200 gsm greyboard.
Do custom sizes cost more than standard sizes?
No premium for the size itself - a custom dieline is included from 100 pcs. Cost scales with surface area and board weight, not with how unusual the dimensions are. The one-time die charge is waived on reorders.
How does box size affect shipping cost?
Couriers bill dimensional weight, so an oversized box can cost more to ship than to make. Right-size to your product plus clearance, and for large rigid formats consider a foldable magnetic construction, which ships flat and cuts inbound freight volume by up to 60%.

Related planning tools: 2026 factory price guide · materials & finishes glossary.

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